
November 2023 | ISE Magazine 67
systematical, creative, considering human factors,
continuously improving, data-driven, optimizing
resources, and with a light touch of art.
With unique approaches in running the organization,
I was invited to join the plant business excellence team
and later expanded to regional and global business
excellence. The business excellence role provided me
with a more “fun” and “diversied” platform to leverage
my ISE technical expertise and experiences instead
of rigid industrial engineering computations. I was
able to collaborate with dierent departments and
business functions solving diverse types of problems
and situations. With that, I was challenged, relearned
and modied my skill sets and resiliency in industrial
applications.
What key elements in the Flex OpEx global
program make it eective?
Flex OpEx started with a high degree of discipline
in our program; for example, project reviews and
documentation, reporting and updating formats, kaizen
workshop protocols, mandatory best practices yokoten,
etc. The highly disciplined execution enables the program
to move fast and deploy with a high penetration rate
and the ability to replicate across the corporation. In
recent years, we have adjusted our program to balance a
systematic approach with exibility. For example:
• We proactively and continuously diversify our
value-added services and programs for our internal
stakeholders from all business segments and
nonmanufacturing functions.
• We collaborate externally with customers, suppliers
and organizations such as IISE, the Association for
Manufacturing Excellence, the World Economic Forum
and more.
• We organize benchmarking for the Flex Senior
Leadership Team, visiting other companies to
understand their OpEx and digitization programs. We
facilitate Flex Lighthouse Factories with WEF for other
manufacturers to learn from us.
• We designed the program that facilitates Flex
digitization transformation and collaborate with INCIT
(International Centre for Industrial Transformation)
to perform Smart Industry Readiness Index (SIRI)
assessments.
Describe some global trends you see in
manufacturing and application of Lean,
Six Sigma and operational excellence.
For years, the word manufacturing has been associated
with the image of monotonous work with manual laborers
working with machines or lines in a not-so-pleasant work
environment. However, the reality is that manufacturing
has changed. Robots and automation play key roles in
manufacturing, and the work environment is clean, safe
and comfortable. The manufacturing industry is leading
continuous improvement eorts and becoming a place
that provides opportunities to have rsthand experience
in the transformation process, an agent and part of the
solution for intelligent automation, not just a user.
Industry 4.0 has become a buzzword and a trend, but
many companies approach it without proper strategy.
From my experience, we need to understand and
improve the current state/eciency before jumping
into automation in order to prevent unnecessary waste.
Lean, Six Sigma, operational excellence and industrial
engineering techniques help crystalize these improved
processes. To be competitive, the practices of OpEx
cannot be conned to just a few areas in a company. It
must be from the top to bottom of the hierarchy chain and
end to end across the value stream; OpEx is for everyone.
What qualities does a young ISE need
to succeed in this business climate?
From what I see today, college degree programs are
helping students learn and exposing them to the business
environment before graduation, which is great. The new
generation is ooded with easily accessible information,
but the authenticity of the information is critical. Young
ISEs need to know how to dierentiate between what is
real or false. It can be overwhelming at times, but it is key
to do it right as they always say, “garbage in, garbage out.”
ISE is a unique engineering eld that has proven to
contribute in many industries and dierent organizational
functions. So stay active and creative, curious to explore
and be courageous to try.
– Interview by Keith Albertson
Sze Yee Thong delivers a keynote address at the IISE Lean
Six Sigma & Data Science Conference in September 2022 in
Atlanta.
Photo by IISE sta